Fabric screen printing inks
are water based and require heat setting in order to cure/set the pigments to the fabric.
Equipment
The temperature must get hot enough to firstly evaporate the waterbased
medium, then set the pigments - about 150°C
[depending on the material to be heat set], so you need to use an iron,
heat press [Elna press or commercial type] or similar device.
Hair driers & household tumble driers are not suitable
as they do not get hot enough to set the pigments
Technique
Firstly you must ensure you do not overheat the garment and scorch/ mark
the fabric so do not set the iron to cotton if you are heating lycra.
It is best to use brown paper over the design to ensure no marks
are transferred onto the garment when heat setting [not all irons bases are
clean]. Brown paper will also help to distribute the heat more evenly and reduce
scorching.
Pass the iron over the design from one side to the other
ensuring you do NOT hold it still in any area, or scorching may occur.
How long
The length of time required to heat set the ink depends on the
temperature of the iron [this is set by the garment you are setting] and
the size of the print.
The following is a guide to the heat setting process and explains why prints should be heat set for 2 minutes to ensure permanent bonding. 150F
[66°C] Water begins to leave the ink 200F
[94°C] Binder reaches lowest viscosity and maximum surface contact is made with the fabric 220F
[105°C] Water begins to leave the ink rapidly 270F
[133°C] Fifty percent of the water is gone and the binder and pigment start to cure 300F
[150°C] Most of the water is gone and the binder-pigment combination is partially cured 300F
[150°C] [for 30 seconds to a minute] Binder and pigment is cured
[The above should be used as a guide only, and may vary slightly between ink
types. Times printed on sides of containers are for wet prints. Curing of dry
prints still takes at least 2 minutes as ink has to get to temperature first.]
Heat setting is faster when you can let the design naturally dry for 24
hours/ overnight as some natural evaporation will occur and shorten the heat
setting process.